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自動(dòng)化生產(chǎn)線安裝與調(diào)試（崗課賽證一體化教程） 
定 價(jià)：59 元
9 7 4 8 6 7 8 1 7 2 7 1 3 讀者對象:本書可作為應(yīng)用型本科院校、高等職業(yè)院校自動(dòng)化類及相關(guān)專業(yè)的教材，也可作為中國智能制造挑戰(zhàn)賽以及工業(yè)自動(dòng)化技術(shù)的相關(guān)培訓(xùn)教材，還可作為相關(guān)工程技術(shù)人員的自學(xué)與參考用書。 
本書以“西門子杯”中國智能制造挑戰(zhàn)賽工程實(shí)踐項(xiàng)目為載體，按照“項(xiàng)目引領(lǐng)、任務(wù)驅(qū)動(dòng)”的編寫模式，將自動(dòng)化生產(chǎn)線安裝與調(diào)試所需的理論知識(shí)與實(shí)踐技能分解到不同項(xiàng)目和任務(wù)中，旨在加強(qiáng)對學(xué)生綜合技術(shù)應(yīng)用能力和實(shí)踐技能的培養(yǎng)。本書的主要內(nèi)容包括自動(dòng)化生產(chǎn)線系統(tǒng)認(rèn)知、共性技術(shù)準(zhǔn)備、主件供料單元的安裝與調(diào)試、次品分揀單元的安裝與調(diào)試、旋轉(zhuǎn)工作單元的安裝與調(diào)試、方向調(diào)整單元的安裝與調(diào)試、產(chǎn)品組裝單元的安裝與調(diào)試、產(chǎn)品分揀單元的安裝與調(diào)試、自動(dòng)化生產(chǎn)線總體安裝與調(diào)試、自動(dòng)化生產(chǎn)線數(shù)字化仿真與虛擬調(diào)試，共10個(gè)項(xiàng)目，在各個(gè)項(xiàng)目中依次融入了機(jī)械、電氣控制、液壓與氣動(dòng)、傳感器、PLC、HMI、工業(yè)網(wǎng)絡(luò)應(yīng)用、機(jī)器視覺、RFID、變頻器等專業(yè)技術(shù)知識(shí)，本書中描述的彩色效果見電子課件。本書可作為應(yīng)用型本科院校、高等職業(yè)院校自動(dòng)化類及相關(guān)專業(yè)的教材，也可作為中國智能制造挑戰(zhàn)賽及工業(yè)自動(dòng)化技術(shù)的相關(guān)培訓(xùn)教材，還可作為相關(guān)工程技術(shù)人員的自學(xué)與參考用書。
黃貴川，男，中共黨員，高級工程師，金磚國家技能發(fā)展與技術(shù)創(chuàng)新大賽技術(shù)委員會(huì)委員，西南交通大學(xué)機(jī)械工程碩士研究生，8年中央國有企業(yè)工作經(jīng)驗(yàn)，作為主要完成人參與國家級科研項(xiàng)目3項(xiàng)和多項(xiàng)型號(hào)產(chǎn)品研制，主持省市級科研項(xiàng)目1項(xiàng)、校級項(xiàng)目及橫向項(xiàng)目多項(xiàng)，授權(quán)專利9項(xiàng)以上，其中發(fā)明專利5項(xiàng)，發(fā)表核心期刊論文6篇，作為主要完成人獲得中船重工重慶船舶工業(yè)公司科技成果二等獎(jiǎng)，指導(dǎo)學(xué)生獲2020年"西門子杯”中國智能制造挑戰(zhàn)賽全國初賽特等獎(jiǎng)和決賽二等獎(jiǎng)，參加2021全國行業(yè)職業(yè)技能競賽-工業(yè)大數(shù)據(jù)算法賽項(xiàng)重慶市選拔賽職工組第三名。
項(xiàng)目 1 自動(dòng)化生產(chǎn)線系統(tǒng)認(rèn)知 ............................................................................................. 1
知識(shí)準(zhǔn)備 ............................................................................................................................ 1 任務(wù)實(shí)施 ............................................................................................................................ 4 任務(wù) 1.1 熟悉自動(dòng)化生產(chǎn)線的組成及相應(yīng)功能 ........................................................... 4 1.1.1 認(rèn)識(shí)自動(dòng)化生產(chǎn)線的各個(gè)工作單元 ............................................................. 6 1.1.2 熟悉自動(dòng)化生產(chǎn)線的工藝流程 ..................................................................... 7 任務(wù) 1.2 了解自動(dòng)化生產(chǎn)線的結(jié)構(gòu)特點(diǎn) ....................................................................... 8 項(xiàng)目測評 ............................................................................................................................ 9 思考練習(xí)及知識(shí)拓展 ........................................................................................................ 9 思政元素及職業(yè)素養(yǎng)元素 ................................................................................................ 9 項(xiàng)目 2 共性技術(shù)準(zhǔn)備 ........................................................................................................... 10 知識(shí)準(zhǔn)備 .......................................................................................................................... 10 任務(wù)實(shí)施 .......................................................................................................................... 10 任務(wù) 2.1 機(jī)械傳動(dòng)技術(shù)及其應(yīng)用 ................................................................................ 10 2.1.1 熟悉帶傳動(dòng) .................................................................................................. 10 2.1.2 熟悉鏈傳動(dòng) .................................................................................................. 13 2.1.3 熟悉滾珠絲杠 .............................................................................................. 14 2.1.4 熟悉直線導(dǎo)軌 .............................................................................................. 16 2.1.5 熟悉齒輪傳動(dòng) .............................................................................................. 19 任務(wù) 2.2 西門子 S7-1200 PLC 編程及其應(yīng)用 ............................................................. 21 2.2.1 S7-1200 PLC 介紹 ........................................................................................ 21 2.2.2 通過一個(gè)典型任務(wù)學(xué)習(xí) S7-1200 PLC 編程及其應(yīng)用 ............................... 22 任務(wù) 2.3 氣壓傳動(dòng)技術(shù)及其應(yīng)用 ................................................................................ 26 2.3.1 氣壓傳動(dòng)系統(tǒng)認(rèn)知 ...................................................................................... 26 2.3.2 空氣壓縮機(jī)認(rèn)知 .......................................................................................... 27 2.3.3 氣動(dòng)執(zhí)行元器件認(rèn)知 .................................................................................. 28 2.3.4 氣動(dòng)控制元器件認(rèn)知 .................................................................................. 29 2.3.5 氣壓傳動(dòng)系統(tǒng)的安裝調(diào)試與使用維護(hù) ....................................................... 31 任務(wù) 2.4 傳感器認(rèn)知及其應(yīng)用 .................................................................................... 33 2.4.1 開關(guān)量傳感器認(rèn)知及其應(yīng)用 ....................................................................... 33 2.4.2 數(shù)字量傳感器認(rèn)知及其應(yīng)用 ....................................................................... 36 2.4.3 模擬量傳感器認(rèn)知及其應(yīng)用 ....................................................................... 39 項(xiàng)目測評 ........................................................................................................................... 40 思考練習(xí)及知識(shí)拓展 ....................................................................................................... 40 思政元素及職業(yè)素養(yǎng)元素 ............................................................................................... 40 項(xiàng)目 3 主件供料單元的安裝與調(diào)試 .................................................................................... 41 知識(shí)準(zhǔn)備 ........................................................................................................................... 41 任務(wù)實(shí)施 ........................................................................................................................... 54 任務(wù) 3.1 主件供料單元的電氣控制系統(tǒng)設(shè)計(jì) ............................................................. 54 3.1.1 氣動(dòng)原理圖設(shè)計(jì) ........................................................................................... 54 3.1.2 PLC 的 I/O 分配 ........................................................................................... 55 3.1.3 電氣原理圖設(shè)計(jì) ........................................................................................... 56 3.1.4 關(guān)鍵元器件選型 ........................................................................................... 56 任務(wù) 3.2 主件供料單元的機(jī)械零部件及 電氣元器件安裝與調(diào)試 ........................... 57 3.2.1 安裝流程 ....................................................................................................... 57 3.2.2 機(jī)械零部件安裝步驟 ................................................................................... 58 3.2.3 安裝注意事項(xiàng) ............................................................................................... 59 3.2.4 相應(yīng)表格及記錄 ........................................................................................... 60 任務(wù) 3.3 主件供料單元的電氣接線及編程調(diào)試 ......................................................... 60 3.3.1 氣路連接及初步手動(dòng)調(diào)試 ........................................................................... 60 3.3.2 電氣接線及校核 ........................................................................................... 62 3.3.3 編程與調(diào)試 ................................................................................................... 63 項(xiàng)目測評 ........................................................................................................................... 68 思考練習(xí)及知識(shí)拓展 ....................................................................................................... 70 思政元素及職業(yè)素養(yǎng)元素 ............................................................................................... 70 項(xiàng)目 4 次品分揀單元的安裝與調(diào)試 .................................................................................... 71 知識(shí)準(zhǔn)備 ........................................................................................................................... 71 任務(wù)實(shí)施 ........................................................................................................................... 78 任務(wù) 4.1 次品分揀單元的電氣控制系統(tǒng)設(shè)計(jì) ............................................................. 78 4.1.1 氣動(dòng)原理圖設(shè)計(jì) ........................................................................................... 79 4.1.2 PLC 的 I/O 分配 ........................................................................................... 79 4.1.3 電氣原理圖設(shè)計(jì) ........................................................................................... 80 4.1.4 關(guān)鍵元器件選型 ........................................................................................... 81 任務(wù) 4.2 次品分揀單元的機(jī)械零部件及電氣元器件安裝與調(diào)試 ............................. 81 4.2.1 安裝流程 ...................................................................................................... 81 4.2.2 機(jī)械零部件安裝步驟 .................................................................................. 82 4.2.3 安裝注意事項(xiàng)、相應(yīng)表格及記錄 ............................................................... 84 任務(wù) 4.3 次品分揀單元的電氣接線及編程調(diào)試 ......................................................... 84 4.3.1 氣路連接、電氣接線及初步手動(dòng)調(diào)試 ....................................................... 84 4.3.2 編程與調(diào)試 .................................................................................................. 84 項(xiàng)目測評 .......................................................................................................................... 88 思考練習(xí)及知識(shí)拓展 ...................................................................................................... 90 思政元素及職業(yè)素養(yǎng)元素 .............................................................................................. 90 項(xiàng)目 5 旋轉(zhuǎn)工作單元的安裝與調(diào)試 ................................................................................... 91 知識(shí)準(zhǔn)備 .......................................................................................................................... 91 任務(wù)實(shí)施 ........................................................................................................................ 102 任務(wù) 5.1 旋轉(zhuǎn)工作單元的電氣控制系統(tǒng)設(shè)計(jì) ........................................................... 102 5.1.1 氣動(dòng)原理圖設(shè)計(jì) ........................................................................................ 102 5.1.2 PLC 的 I/O 分配 ......................................................................................... 102 5.1.3 電氣原理圖設(shè)計(jì) ........................................................................................ 103 5.1.4 關(guān)鍵元器件選型 ........................................................................................ 104 任務(wù) 5.2 旋轉(zhuǎn)工作單元的機(jī)械零部件及電氣元器件安裝與調(diào)試 ........................... 104 5.2.1 安裝流程 .................................................................................................... 104 5.2.2 機(jī)械零部件安裝步驟 ................................................................................ 105 5.2.3 安裝注意事項(xiàng)、相應(yīng)表格及記錄 ............................................................. 106 任務(wù) 5.3 旋轉(zhuǎn)工作單元的電氣接線及編程調(diào)試 ....................................................... 107 5.3.1 氣路連接、電氣接線及初步手動(dòng)調(diào)試 ..................................................... 107 5.3.2 編程與調(diào)試 ................................................................................................ 107 項(xiàng)目測評 ......................................................................................................................... 113 思考練習(xí)及知識(shí)拓展 ..................................................................................................... 114 思政元素及職業(yè)素養(yǎng)元素 ............................................................................................. 114 項(xiàng)目 6 方向調(diào)整單元的安裝與調(diào)試 .................................................................................. 115 知識(shí)準(zhǔn)備 ......................................................................................................................... 115 任務(wù)實(shí)施 ........................................................................................................................ 139 任務(wù) 6.1 方向調(diào)整單元的電氣控制系統(tǒng)設(shè)計(jì) ........................................................... 139 6.1.1 氣動(dòng)原理圖設(shè)計(jì) ........................................................................................ 140 6.1.2 PLC 的 I/O 分配 ......................................................................................... 140 6.1.3 電氣原理圖設(shè)計(jì) ......................................................................................... 141 6.1.4 關(guān)鍵元器件選型 ......................................................................................... 142 任務(wù) 6.2 方向調(diào)整單元的機(jī)械零部件及 電氣元器件安裝與調(diào)試 ......................... 142 6.2.1 安裝流程 ..................................................................................................... 142 6.2.2 機(jī)械零部件安裝步驟 ................................................................................. 143 6.2.3 安裝注意事項(xiàng)、相應(yīng)表格及記錄 ............................................................. 144 任務(wù) 6.3 方向調(diào)整單元的電氣接線及編程調(diào)試 ....................................................... 144 6.3.1 氣路連接、電氣接線及初步手動(dòng)調(diào)試 ..................................................... 144 6.3.2 編程與調(diào)試 ................................................................................................. 145 項(xiàng)目測評 ......................................................................................................................... 150 思考練習(xí)及知識(shí)拓展 ..................................................................................................... 151 思政元素及職業(yè)素養(yǎng)元素 ............................................................................................. 151 項(xiàng)目 7 產(chǎn)品組裝單元的安裝與調(diào)試 .................................................................................. 153 知識(shí)準(zhǔn)備 ......................................................................................................................... 153 任務(wù)實(shí)施 ......................................................................................................................... 160 任務(wù) 7.1 產(chǎn)品組裝單元的電氣控制系統(tǒng)設(shè)計(jì) ........................................................... 160 7.1.1 氣動(dòng)原理圖設(shè)計(jì) ......................................................................................... 160 7.1.2 PLC 的 I/O 分配 ......................................................................................... 161 7.1.3 電氣原理圖設(shè)計(jì) ......................................................................................... 162 7.1.4 關(guān)鍵元器件選型 ......................................................................................... 162 任務(wù) 7.2 產(chǎn)品組裝單元的機(jī)械零部件及電氣元器件安裝與調(diào)試 ........................... 163 7.2.1 安裝流程 ..................................................................................................... 163 7.2.2 機(jī)械零部件安裝步驟 ................................................................................. 164 7.2.3 安裝注意事項(xiàng)、相應(yīng)表格及記錄 ............................................................. 165 任務(wù) 7.3 產(chǎn)品組裝單元的電氣接線及編程調(diào)試 ....................................................... 165 7.3.1 氣路連接、電氣接線及初步手動(dòng)調(diào)試 ..................................................... 165 7.3.2 編程與調(diào)試 ................................................................................................. 166 項(xiàng)目測評 ......................................................................................................................... 170 思考練習(xí)及知識(shí)拓展 ..................................................................................................... 172 思政元素及職業(yè)素養(yǎng)元素 ............................................................................................. 172 項(xiàng)目 8 產(chǎn)品分揀單元的安裝與調(diào)試 .................................................................................. 173 知識(shí)準(zhǔn)備 ......................................................................................................................... 173 任務(wù)實(shí)施 ......................................................................................................................... 176 任務(wù) 8.1 產(chǎn)品分揀單元的電氣控制系統(tǒng)設(shè)計(jì) ........................................................... 176 8.1.1 氣動(dòng)原理圖設(shè)計(jì) ........................................................................................ 176 8.1.2 PLC 的 I/O 分配 ......................................................................................... 176 8.1.3 電氣原理圖設(shè)計(jì) ........................................................................................ 177 8.1.4 關(guān)鍵元器件選型 ........................................................................................ 177 任務(wù) 8.2 產(chǎn)品分揀單元的機(jī)械零部件及電氣元器件安裝與調(diào)試 ........................... 178 8.2.1 安裝流程 .................................................................................................... 178 8.2.2 機(jī)械零部件安裝步驟 ................................................................................ 179 8.2.3 安裝注意事項(xiàng)、相應(yīng)表格及記錄 ............................................................. 180 任務(wù) 8.3 產(chǎn)品分揀單元的電氣接線及編程調(diào)試 ....................................................... 180 8.3.1 氣路連接、電氣接線及初步手動(dòng)調(diào)試 ..................................................... 180 8.3.2 編程與調(diào)試 ................................................................................................ 180 項(xiàng)目測評 ........................................................................................................................ 185 思考練習(xí)及知識(shí)拓展 .................................................................................................... 187 思政元素及職業(yè)素養(yǎng)元素 ............................................................................................ 187 項(xiàng)目 9 自動(dòng)化生產(chǎn)線總體安裝與調(diào)試 ............................................................................. 188 知識(shí)準(zhǔn)備 ........................................................................................................................ 188 任務(wù)實(shí)施 ........................................................................................................................ 195 任務(wù) 9.1 自動(dòng)化生產(chǎn)線總體安裝 .............................................................................. 195 任務(wù) 9.2 自動(dòng)化生產(chǎn)線編程與調(diào)試........................................................................... 196 9.2.1 繪制自動(dòng)化生產(chǎn)線運(yùn)行流程圖 ................................................................. 196 9.2.2 系統(tǒng)構(gòu)建及組態(tài) ........................................................................................ 197 9.2.3 編程與調(diào)試 ................................................................................................ 198 項(xiàng)目測評 ........................................................................................................................ 198 思考練習(xí)及知識(shí)拓展 .................................................................................................... 198 思政元素及職業(yè)素養(yǎng)元素 ............................................................................................ 199 項(xiàng)目 10 自動(dòng)化生產(chǎn)線數(shù)字化仿真與虛擬調(diào)試 ............................................................... 200 知識(shí)準(zhǔn)備 ........................................................................................................................ 200 任務(wù)實(shí)施 ........................................................................................................................ 202 任務(wù) 10.1 使用 PLC 與仿真系統(tǒng)進(jìn)行數(shù)字化仿真 ................................................... 202 10.1.1 熟悉智能制造數(shù)字化產(chǎn)線仿真系統(tǒng)的基本操作 ................................... 202 10.1.2 使用 PLC 與仿真系統(tǒng)進(jìn)行虛擬調(diào)試 ..................................................... 205 任務(wù) 10.2 使用 NX MCD 進(jìn)行虛擬調(diào)試 ................................................................... 207 10.2.1 導(dǎo)入模型 .................................................................................................. 208 10.2.2 定義剛體 .................................................................................................. 210 10.2.3 定義碰撞體 ............................................................................................... 215 10.2.4 添加運(yùn)動(dòng)副 ............................................................................................... 220 10.2.5 定義傳感器 ............................................................................................... 225 10.2.6 定義執(zhí)行機(jī)構(gòu) ........................................................................................... 230 10.2.7 建立信號(hào)連接 ........................................................................................... 232 10.2.8 外部信號(hào)、信號(hào)映射 ............................................................................... 236 10.2.9 定義物料流 ............................................................................................... 240 項(xiàng)目測評 ......................................................................................................................... 248 思考練習(xí)及知識(shí)拓展 ..................................................................................................... 248 思政元素及職業(yè)素養(yǎng)元素 ............................................................................................. 249 參考文獻(xiàn) ................................................................................................................................. 250
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