任務(wù)一 汽車維修行業(yè)常識 ·························· 1
一、車間管理 8S ·············································· 1
（一）整理 ················································ 1
（二）整頓 ················································ 2
（三）清掃 ················································ 2
（四）清潔 ················································ 3
（五）素養(yǎng) ················································ 3
（六）安全 ················································ 4
（七）節(jié)約 ················································ 4
（八）學(xué)習(xí) ················································ 4
二、車間管理制度 ··········································· 4
（一）崗位職責(zé) ········································· 4
（二）安全生產(chǎn)管理制度 ·························· 5
三、汽車維修行業(yè)工作流程和派工單 ·············· 6
（一）工作流程 ········································· 6
（二）派工單 ············································· 6
（三）工單實施流程 ·································· 7
任務(wù)二 汽車電器常用維修設(shè)備的使用 ······ 9
一、數(shù)字式萬用表的使用 ································ 9
（一）普通數(shù)字萬用表 ······························ 9
（二）汽車萬用表 ····································14
二、蓄電池測試儀的使用 ·······························16
三、充電機(jī)的使用 ··········································18
四、汽車故障檢測儀的使用 ····························20
（一）故障診斷步驟 ·································20
（二）結(jié)束檢測 ········································23
任務(wù)三 蓄電池常見故障的檢修 ·················24
一、蓄電池的認(rèn)知 ·········································24
（一）汽車蓄電池的類型 ·························24
（二）蓄電池的安裝位置 ·························25
二、蓄電池的相關(guān)知識 ···································26
（一）蓄電池的功用 ·································26
（二）蓄電池的結(jié)構(gòu)與型號 ······················26
（三）蓄電池的工作原理 ·························30
（四）蓄電池的容量及影響因素 ·············31
三、蓄電池的檢查與維護(hù) ·······························32
（一）給客戶介紹蓄電池的正確使用
方法 ···············································32
（二）蓄電池的檢查 ·································33
四、蓄電池的故障檢修 ···································35
任務(wù)四 充電系統(tǒng)常見故障的檢修 ·············37
一、發(fā)電機(jī)的分解認(rèn)知 ···································37
（一）分解前的準(zhǔn)備工作 ·························37
（二）分解步驟 ·······································37
（三）裝配步驟 ········································39
二、發(fā)電機(jī)的相關(guān)知識 ···································39
（一）交流發(fā)電機(jī)的結(jié)構(gòu)及原理 ··············39
（二）電壓調(diào)節(jié)器的作用及工作原理 ·······43
（三）發(fā)電機(jī)內(nèi)部檢測 ·····························44
（四）發(fā)電機(jī)控制電路 ·····························47
三、充電系統(tǒng)常見故障的檢修 ························48
任務(wù)五 起動系統(tǒng)常見故障的檢修 ·············50
一、起動機(jī)的分解認(rèn)知 ···································50
（一）分解前的準(zhǔn)備工作 ·························50
（二）起動機(jī)的分解步驟 ·······················50
二、起動機(jī)的相關(guān)知識 ···································53
（一）直流電動機(jī) ····································54
（二）傳動機(jī)構(gòu) ········································56
（三）控制裝置 ········································59
（四）起動機(jī)的檢測 ·································60
（五）起動機(jī)的控制電路 ·························62
三、起動機(jī)常見故障的檢修 ····························63
任務(wù)六 點火系統(tǒng)常見故障的檢修 ·············64
一、點火系統(tǒng)的相關(guān)知識 ·······························64
（一）點火系統(tǒng)的作用 ·····························64
（二）點火系統(tǒng)的分類 ·····························64
（三）微機(jī)控制點火系統(tǒng)的組成 ··············65
二、點火系統(tǒng)常見故障的檢修 ························75
任務(wù)七 照明信號系統(tǒng)常見故障的檢修 ······76
一、前照燈故障的檢修 ···································76
（一）汽車照明燈的認(rèn)知 ·························76
（二）前照燈的相關(guān)知識 ·························80
（三）前照燈的控制電路 ·························84
（四）前照燈的故障檢修 ·························86
二、轉(zhuǎn)向燈故障的檢修 ···································86
（一）轉(zhuǎn)向燈與緊急信號燈的相關(guān)知識 ···87
（二）豐田卡羅拉轉(zhuǎn)向燈與緊急信號燈
電路 ···············································89
（三）轉(zhuǎn)向燈的故障排除 ·························90
三、倒車信號裝置和制動燈的故障檢修 ·········91
（一）倒車信號裝置和制動燈的相關(guān)
知識 ···············································91
（二）倒車信號裝置和制動燈電路···········93
（三）倒車信號裝置和制動燈的故障
排除 ···············································94
四、電喇叭常見故障的檢修 ····························95
（一）電喇叭的相關(guān)知識 ·························95
（二）電喇叭控制電路 ·····························97
（三）電喇叭常見故障的排除 ··················99
任務(wù)八 儀表系統(tǒng)常見故障的檢修 ···········100
一、汽車儀表系統(tǒng)的認(rèn)知 ·····························100
二、燃油表的檢修 ········································103
（一）燃油表的相關(guān)知識 ·······················103
（二）燃油表的故障排除 ·······················105
三、車速表故障的檢修 ·································106
（一）車速表和轉(zhuǎn)速表的相關(guān)知識·········106
（二）車速表的故障排除 ·······················110
四、警告燈點亮故障的檢修 ·························· 111
（一）儀表報警信號裝置的相關(guān)知識 ····· 111
（二）警告燈點亮的故障排除 ················113
任務(wù)九 輔助電器系統(tǒng)常見故障的檢修 ····115
一、刮水器故障的檢修 ·································115
（一）風(fēng)窗玻璃清洗裝置的相關(guān)知識 ·····115
（二）刮水器、洗滌器間歇控制電路 ·····118
（三）汽車刮水器的故障排除 ················120
二、電動車窗故障的檢修 ·····························121
（一）電動車窗的相關(guān)知識 ····················121
（二）電動車窗的電路 ···························123
（三）電動車窗的故障排除 ····················124
三、電動后視鏡故障的檢修 ··························125
（一）電動后視鏡的相關(guān)知識 ················125
（二）電動后視鏡的電路 ·······················126
（三）后視鏡折疊電路 ···························128
（四）電動后視鏡的故障排除 ················129
四、電控門鎖故障的檢修 ·····························129
（一）電動門鎖的相關(guān)知識 ····················130
（二）電動門鎖的電路 ···························131
（三）電動門鎖的故障排除 ····················132
五、空調(diào)系統(tǒng)常見故障的檢修 ······················133
（一）空調(diào)系統(tǒng)的相關(guān)知識 ····················133
（二）維修汽車空調(diào)的常用設(shè)備 ············137
（三）空調(diào)系統(tǒng)制冷劑的加注作業(yè)·········137
（四）制冷系統(tǒng)故障的檢修 ····················148
任務(wù)十 汽車線束及維修知識 ···················149
一、汽車線束 ················································149
（一）線束的規(guī)格 ··································149
（二）常用的線束插接器 ·······················150
二、線束的維修 ············································150
（一）線束修復(fù)工具 ·······························150
（二）線束修復(fù)方法 ·······························151
參考文獻(xiàn) ····························································155