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圖解鉗工快速入門(mén) 讀者對(duì)象:廣大鉗工,職業(yè)院校和技工學(xué)校師生
本書(shū)采用通俗易懂的語(yǔ)言,介紹了鉗工所需掌握的基本知識(shí)和技能。本書(shū)主要內(nèi)容包括:劃線,手動(dòng)工具,電鋸與鋸床,手持工件磨削,鉆孔、攻螺紋、套螺紋和鉸孔,鉆床。本書(shū)可供廣大鉗工使用,也可供職業(yè)院校和技工學(xué)院相關(guān)專(zhuān)業(yè)師生參考。
目 錄
出版說(shuō)明 序 第 1章 劃線·············································· 1 1.1 簡(jiǎn)介 ··············································· 2 1.2 劃線液(劃線涂料) ·································· 2 1.3 半精密劃線 ················································· 3 1.3.1 劃針············································ 3 1.3.2 使用組合角度尺劃線 ·························· 4 1.3.3 中心定位尺 ·········································· 4 1.3.4 劃規(guī)············································ 4 1.3.5 劃線地規(guī) ·············································· 5 1.3.6 圓錐沖和中心沖 ·································· 5 1.3.7 卡鉗······································· 7 1.3.8 角度尺 ·················································· 7 1.3.9 劃線平臺(tái) ·············································· 7 1.3.10 劃針盤(pán) ················································ 7 1.3.11 夾緊輔助工具 ···································· 9 1.3.12 方箱 ···················································· 9 1.3.13 平行墊鐵 ············································ 9 1.3.14 V形塊 ·············································· 10 1.4 精密劃線 ··················································· 10 1.4.1 高度規(guī) ················································ 10 1.4.2 精密角度劃線 ···································· 10 1.4.3 游標(biāo)萬(wàn)能角度尺 ································ 10 1.4.4 正弦規(guī) ················································ 10 1.5 基本劃線方法及數(shù)學(xué)應(yīng)用 ·························11 1.5.1 正方形劃線 ········································ 14 1.5.2 構(gòu)建正方形的方法 ···························· 15 1.6 劃線過(guò)程指南 ····························· 17 第 2章 手動(dòng)工具···································· 18 2.1 簡(jiǎn)介 ················································ 19 2.2 螺釘旋具 ··················································· 19 2.2.1 十字槽螺釘旋具 ································ 19 2.2.2 一字槽螺釘旋具 ································ 19 2.2.3 偏置螺釘旋具 ···································· 19 2.2.4 內(nèi)梅花頭螺釘旋具 ···························· 19 2.3 鉗子 ·················································· 19 2.3.1 鯉魚(yú)鉗 ················································ 19 2.3.2 尖嘴鉗 ················································ 20 2.3.3 大力鉗 ················································ 20 2.3.4 水泵鉗 ················································ 20 2.3.5 鋼絲鉗 ················································ 20 2.3.6 斜口鉗 ················································ 20 2.4 錘子 ················································· 20 2.4.1 圓頭錘 ················································ 20 2.4.2 軟面錘 ················································ 21 2.4.3 香檳錘 ················································ 21 2.4.4 尼龍錘 ················································ 21 2.4.5 皮錘···················································· 21 2.4.6 軟金屬錘 ············································ 21 2.5 扳手 ·················································· 21 2.5.1 呆扳手 ················································ 22 2.5.2 梅花扳手 ············································ 22 2.5.3 雙頭扳手 ············································ 22 2.5.4 活扳手 ················································ 22 2.5.5 套筒扳手 ············································ 23 2.5.6 水帶扳手 ············································ 23 2.5.7 內(nèi)六角扳手 ········································ 24 2.6 臺(tái)虎鉗 ······················································· 24 2.6.1 基座···················································· 24 2.6.2 鉗口···················································· 25 2.7 夾鉗 ··················································· 26 2.7.1 C形夾鉗 ············································ 26 2.7.2 平行鉗 ················································ 26 2.7.3 鉸夾···················································· 26 2.8 弓形鋸 ··················································· 26 2.8.1 鋸條···················································· 26 2.8.2 弓形鋸的使用 ···································· 26 2.9 銼刀 ····················································· 27 2.9.1 銼刀的分類(lèi) ········································ 27 2.9.2 特殊銼刀 ············································ 28 2.9.3 銼刀的選擇 ········································ 29 2.9.4 銼刀的常用方法 ································ 29 2.9.5 銼削的技巧 ········································ 30 2.10 去毛刺 ·················································· 31 2.11 研磨料 ·················································· 31 第 3章 鋸床············································ 32 3.1 簡(jiǎn)介 ····················································· 33 3.2 電鋸與鋸床 ··············································· 33 3.3 帶鋸機(jī)床 ··················································· 33 3.3.1 臥式帶鋸機(jī)床 ···································· 33 3.3.2 立式帶鋸機(jī)床 ···································· 35 3.4 鋸條的特點(diǎn)及應(yīng)用 ··································· 37 3.4.1 鋸條材料 ············································ 37 3.4.2 鋸路···················································· 39 3.4.3 齒距或 TPI ········································· 39 3.4.4 鋸條寬度 ············································ 40 3.4.5 鋸條厚度或規(guī)格 ································ 40 3.4.6 后角···················································· 40 3.4.7 鋸溝···················································· 41 3.4.8 齒型···················································· 41 3.5 鋸條的焊接 ··············································· 41 3.5.1 帶長(zhǎng)···················································· 41 3.5.2 焊接···················································· 42 3.6 鋸條的裝卸 ··············································· 44 3.7 切割速度 ··················································· 45 3.8 砂輪鋸 ······················································· 46 3.9 圓形金屬切割鋸(冷鋸) ·························· 47 第 4章 手持工件磨削 ···························· 48 4.1 簡(jiǎn)介 ··························································· 49 4.2 砂輪機(jī)的使用 ··········································· 49 4.3 砂帶機(jī)和砂盤(pán)機(jī)的使用 ···························· 50 4.4 砂輪 ···················································· 50 4.4.1 磨料種類(lèi) ············································ 50 4.4.2 砂輪粒度(磨粒粒度) ······················ 51 4.4.3 砂輪尺寸 ············································ 51 4.4.4 最大輪速 ············································ 51 4.4.5 砂輪的儲(chǔ)存 ········································ 52 4.5 立式砂輪機(jī)的安裝 ··································· 52 4.5.1 砂輪的粗略檢查 ································ 52 4.5.2 砂輪的安裝 ········································ 53 4.5.3 托架與調(diào)整 ········································ 53 4.5.4 擋屑板與調(diào)整 ···································· 54 4.5.5 砂輪修整 ············································ 54 4.5.6 砂輪磨損 ············································ 55 4.5.7 砂輪堵塞 ············································ 55 4.5.8 砂輪研磨 ············································ 55 4.6 磨削過(guò)程 ··················································· 55 第 5章 鉆孔、攻螺紋、套螺紋和鉸孔········································ 57 5.1 簡(jiǎn)介 ····················································· 58 5.2 鉗工孔加工操作 ······································· 58 5.2.1 麻花鉆 ················································ 58 5.2.2 鉆削加工過(guò)程 ···································· 58 5.2.3 擴(kuò)孔、锪孔和埋頭孔 ························ 59 5.2.4 鉸孔加工 ············································ 60 5.2.5 直柄機(jī)用鉸刀 ···································· 60 5.2.6 手用鉸刀 ············································ 61 5.2.7 鉸刀的使用 ········································ 61 5.3 套螺紋與攻螺紋 ······································· 63 5.3.1 基本螺紋術(shù)語(yǔ) ···································· 63 5.3.2 螺紋的型號(hào) ········································ 64 5.3.3 攻螺紋 ················································ 65 5.3.4 圓錐管螺紋 ········································ 68 5.3.5 絲錐···················································· 68 5.3.6 絲錐的種類(lèi) ········································ 68 5.3.7 倒角絲錐的種類(lèi) ································ 69 5.3.8 絲錐的使用 ········································ 70 5.3.9 受損絲錐的退出 ································ 71 5.3.10 板牙的使用 ······································ 72 第 6章 鉆床············································ 74 6.1 鉆床簡(jiǎn)介 ··················································· 75 6.1.1 簡(jiǎn)介···················································· 75 6.1.2 立式鉆床 ············································ 76 6.1.3 鉆床的操控 ········································ 77 6.1.4 排式鉆床 ············································ 78 6.1.5 搖臂鉆床 ············································ 78 6.1.6 微型鉆床 ············································ 79 6.2 鉆床中的刀具、刀具夾緊及工件夾緊 ···· 79 6.2.1 簡(jiǎn)介···················································· 79 6.2.2 刀具材料的種類(lèi) ································ 79 6.2.3 鉆頭···················································· 80 6.2.4 鉸刀···················································· 83 6.2.5 锪鉆和擴(kuò)孔鉆 ···································· 85 6.2.6 刀具夾緊 ············································ 87 6.2.7 工件夾緊 ············································ 89 6.3 鉆床操作 ··················································· 93 6.3.1 簡(jiǎn)介···················································· 93 6.3.2 普通鉆床的安全 ································ 93 6.3.3 轉(zhuǎn)速和進(jìn)給 ········································ 93 6.3.4 鉆床孔定位 ········································ 97 6.3.5 中心鉆和定心鉆 ································ 99 6.3.6 鉆孔·················································· 100 6.3.7 通孔和不通孔 ·································· 101 6.3.8 鉸孔·················································· 102 6.3.9 擴(kuò)孔和埋頭孔 ·································· 103 6.3.10 倒角與锪孔 ···································· 104 6.3.11 攻螺紋 ············································ 105
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